Advanced Battery Enclosure Solutions for Rail Systems and Defense Industry

High-Performance Battery Enclosures for Rail Systems

The operational safety and efficiency of energy storage units in rail system vehicles are directly dependent on the quality of their enclosure solutions. Desman designs and manufactures battery enclosures that withstand harsh environmental conditions for a wide range of railway applications, from electric train sets to hybrid shunting locomotives.

Functional Design and Critical Features

Our battery enclosures are designed to protect energy storage systems from operational risks and optimize maintenance processes.

• Environmental Protection: Isolates batteries from vibration, impact, moisture, dust, and extreme temperatures, extending service life.
• Operational Safety: Provides structural integrity to minimize risks of short circuits, gas leaks, and fires.
• Maintenance Accessibility: Modular designs, sliding rail systems, and quick-release mechanisms facilitate battery replacement and periodic maintenance.

Design Standards and Certifications

Our manufacturing processes fully comply with international railway standards.

• EN 50155: Ensures durability of electronic equipment in railway vehicles against temperature, humidity, and vibration.
• EN 45545: Complies with fire protection standards, using non-flammable materials and low toxic gas emission limits.
• EN 61373: Designed to meet vibration and shock testing standards, ensuring mechanical durability in the harshest track conditions.
• IP Protection Class: Offers water and dust resistance ranging from IP54 to IP67, depending on project requirements.
• EN 15085: Guarantees high-quality standards in welded manufacturing processes.

Material and Manufacturing Capabilities

• Material Options: Depending on project requirements, stainless steel (AISI 304/316), galvanized steel, or high-strength aluminum alloys are used.
• Structural Design: Achieves high structural rigidity through welded frame and sheet cladding or monoblock bending techniques.
• Thermal Management: Equipped with integrated heaters for cold climates or passive ventilation/active fan cooling systems for hot climates.

Application Areas

• Battery-powered shunting locomotives
• Tramways, metro systems, and EMU (Electric Multiple Unit) vehicles
• Hybrid diesel-battery train sets
• Auxiliary Power Units (APU) and emergency power supply systems

Strategic Missile Battery Enclosures for the Defense Industry

Battery enclosures used in missile systems are critical components that power guidance, ignition, and avionics systems. These enclosures are specifically designed to protect batteries under the harshest military operational conditions and ensure functional stability during long-term storage.

Design and Safety Requirements

Missile battery enclosures are manufactured to meet the highest standards of reliability and durability in accordance with military specifications.

• Military Standards Compliance: Conforms to MIL-STD-810 (Environmental Engineering Considerations and Laboratory Tests) for resistance to high shock, vibration, extreme temperatures, and pressure conditions.
• Hermetic Sealing: Airtight sealing protects batteries from moisture and other atmospheric conditions. Desiccant materials can be integrated for enhanced moisture protection.
• EMI/EMC Protection: Inner surfaces can be coated with special conductive materials to shield against electromagnetic interference (EMI).
• Material Quality: High-strength aluminum alloys, stainless steel, or specialized composite materials ensure both lightweight design and maximum mechanical strength.
• Chemical Stability: Maintains the inert structure of thermal or primary lithium batteries through precise temperature control and sealing.

Strategic Features

• Pressure Relief Systems: Equipped with explosion-proof valves to safely release internal pressure in case of failure.
• Long Shelf Life: Designed to maintain functionality for years in storage, compliant with NATO standards (STANAG).
• Low Observability: Special surface coatings and paints can be applied to reduce radar and thermal signatures, depending on project requirements.

Contact Us for Tailored Solutions

For detailed information on high-standard battery enclosure solutions for your rail system or defense industry projects, or to discuss with our technical team, please contact us.